Audi BEV 4P Holder Busbar Injection Mold

Product Overview

The Audi BEV 4P Holder Busbar mold is designed for new energy vehicle electrical systems, especially in high-voltage battery packs and busbar support modules.   These components play a key role in maintaining electrical safety, structural alignment, and stable current transmission inside EV battery systems.

Because EV environments involve heat, vibration, and electrical load stress, this mold is optimized for:

• High structural strength under continuous operation

• Excellent dimensional stability for precision assembly

• Resistance to glass fiber reinforced material wear

• Long mold life for mass production

Technical Specification

Key Advantages

High Wear Resistance for EV Materials

PA66-GF30 contains high glass fiber content, which is highly abrasive to molds.   The use of 1.2343 ESR steel ensures excellent wear resistance and extended tool life.

Precision Hot Runner System

The 4-point YUDO valve gate system ensures balanced filling, reduces internal stress, and improves part consistency across production cycles.

Stable EV Grade Performance

Designed for automotive-grade electrical applications, ensuring stable tolerance control for busbar assembly and battery integration systems.

HASCO Standard Structure

Standardized mold base design allows easier maintenance, replacement, and global compatibility in automotive manufacturing systems.

Applications

• Electric Vehicle Battery Packs

• High Voltage Busbar Systems

• Power Distribution Units (PDU)

• EV Electrical Connection Modules

• New Energy Automotive Structural Parts

Why This Mold Matters

In modern EV manufacturing, busbar holder components are not simple plastic parts—they are critical safety and performance elements in high-voltage systems.   Any deviation in accuracy can affect electrical safety, assembly efficiency, and long-term vehicle reliability.

This mold ensures stable mass production with consistent quality, reducing defect rates and improving overall manufacturing efficiency.

Quality Control System

• DFM engineering analysis before production

• Steel hardness certification

• CNC machining precision inspection

• EDM electrode accuracy control

• T1 / T2 mold trial validation

• Final dimensional inspection report

FAQ

What is this mold used for?

It is used to produce Audi BEV 4P Holder Busbar components for EV battery and electrical systems.

Is it suitable for mass production?

Yes, it is designed for high-volume automotive production with stable long-term performance.

Why use PA66-GF30?

It provides high strength, heat resistance, and dimensional stability required for EV applications.

What is the advantage of YUDO hot runner?

It ensures balanced filling, reduces defects, and improves production efficiency.