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The 150mm Basket Plastic Insert Molding Tool is developed for precision injection molding applications requiring stable production performance,long mold lifetime,and consistent part quality.This project adopts a 2 cavity mold structure and is designed for Almaak Aljacom PC R150 GF10 engineering plastic material.
For insert molding applications,mold stability and dimensional consistency are critical during continuous production cycles.To improve tooling durability and reduce wear during mass production,the mold is manufactured using 1.2343 ESR hardened steel with hardness controlled at HRC50-52.This steel grade is commonly used in precision injection tooling because of its good thermal stability,wear resistance,and polishing performance.
The tooling system is designed according to HASCO standard specifications,helping improve component interchangeability,maintenance efficiency,and long-term production stability.The mold structure includes 1 fixed side and 2 moving sides,supporting stable mold movement and accurate insert positioning during the molding process.
Product Name: | Basket Plastic 150mm |
Material: | Almaak Aljacom PC R150 GF10 |
Mold Steel: | 1.2343 ESR |
Steel Hardness: | HRC50-52 |
Mold Standard: | HASCO Standard |
Mold Structure: | 1 Fixed Side, 2 Moving Side |
Cavity Quantity: | 2 Cavity |
Molding Process: | Insert Molding |
In insert molding production,mold precision directly affects assembly accuracy and final product consistency.The tooling structure is optimized to support stable production cycles while maintaining dimensional control during repeated molding operations.
The 2 cavity configuration helps improve production efficiency without sacrificing molding stability.For manufacturers requiring continuous production capability,multi-cavity tooling can effectively reduce cycle costs and improve output performance.
To ensure stable operation during long production runs,the mold structure is designed with consideration for:
-Mold rigidity during injection pressure
-Stable mold opening and closing movement
-Consistent cavity balance
-Improved cooling efficiency
-Easier mold maintenance and replacement
These factors are important for reducing production downtime and maintaining stable product quality.
This insert molding tool can be applied in multiple engineering and industrial manufacturing sectors,including:
Industrial basket plastic components
Engineering structural parts
Automotive plastic assemblies
Electrical housing components
Insert molded functional parts
Precision industrial plastic products
The tooling structure is suitable for manufacturers requiring stable production capability and reliable long-term mold performance.
What is insert molding?
Insert molding is an injection molding process where metal or other components are placed into the mold before plastic injection.The plastic material is then molded around the insert to create a single integrated component.This process helps improve assembly efficiency and product structural stability.
Why use 1.2343 ESR steel for injection molds?
1.2343 ESR steel is widely used in precision injection mold manufacturing because of its excellent wear resistance,thermal stability,and toughness.Compared with standard mold steel,ESR steel provides better durability and more stable performance during long production cycles.
What are the advantages of a 2 cavity mold?
A 2 cavity mold can produce two parts in a single injection cycle,helping improve production efficiency and reduce manufacturing costs.Multi-cavity tooling is commonly used in mass production environments where stable output and consistent product quality are required.
Why is HRC50-52 hardness important for mold performance?
HRC50-52 hardness provides a balanced combination of wear resistance and toughness.Proper hardness helps reduce mold wear,improve tooling lifetime,and maintain dimensional accuracy during continuous production operations.
What material is used for this molding project?
This tooling project uses Almaak Aljacom PC R150 GF10,a glass fiber reinforced polycarbonate material.The material offers high mechanical strength,good dimensional stability,and reliable impact resistance for engineering plastic applications.